Product Description:
The MP70FS Heavy-Duty Tool Box Blow Molding Machine is engineered for durability and dependability. Designed specifically for the continuous production of robust, double-walled industrial carry cases, toys, and protective enclosures, this system stands out as a highly reliable solution in demanding manufacturing environments.
One of the key features of this machine is its high clamping rigidity, which ensures stable and consistent operation. Additionally, it is equipped with automated pinch-off trimming blades, simplifying the processing of recycled engineering polymer blends. This combination not only enhances manufacturing efficiency but also supports sustainable production practices.
Through its advanced design, the MP70FS delivers superior parting-line weld strength, which contributes to the overall durability of the finished products. Furthermore, items produced with this machine demonstrate excellent resistance to impacts, successfully passing rigorous drop-test evaluations.
Features:
1.1.2 Features
The extruding device utilizes a variable frequency motor, allowing it to meet the requirements for the screw's rotational speed changes during the blowing process. A screw with a high slenderness ratio can process a wide range of materials efficiently. This design offers strong plasticizing capability, high production output, and low energy consumption. Additionally, the barrel is equipped with resistance heaters controlled by a computer, ensuring rapid, stable, and uniform heating.
By installing different heads within a combined extrusion system that connects two extrusion machines, it is possible to blow products featuring clear strip lines or double layers, expanding the versatility of the production process.
The mold clamping mechanism adopts a toggle type system combined with a linear guide. This double-station design allows the mold platen to move more quickly and smoothly, enhancing operational efficiency and stability.
The hydraulic oil circuit has been improved for better power saving, faster response, and greater stability, resulting in enhanced overall performance of the hydraulic system.
Installation and maintenance of hydraulic components are made convenient through the inclusion of a removable and mobile oil tank, simplifying service procedures and reducing downtime.
The entire machine is managed by a computer control system. The hydraulic system features dual proportional controls, contributing to reliable operation. The machine also includes an automatic fault alarm system, high automation levels, and can store data for up to 40 different molds.
Operators can choose from three different modes of operation: "Manual," "Semi Auto," and "Full Auto," providing flexibility to suit various production needs.
Safety is ensured with an electric and mechanical safety door, which prevents the mold from closing when the door is open. This design guarantees safe and reliable operation during use.
Additionally, the machine supports an oblique blowing function, further enhancing its application capabilities.
Technical Parameters:
Major Technical Parameters
Basic Specifications
The machine is compatible with various materials such as PE, PP, PVC, and PA. It supports a maximum product volume of up to 10 liters. The machine can be equipped with 1, 2, 3, or 4 heads depending on production requirements.
The overall dimensions of the machine measure 3.7 meters in length, 3 meters in width, and 2.5 meters in height. The total weight of the machine is approximately 8 tons.
Mould Clamping System
The mould clamping system offers a clamping force of 150 kN. The platen opening strokes range from 240 to 600 millimeters, with a plate stroke of 360 millimeters. The maximum mould size supported is 500 mm in width and 360 mm in height.
Extrusion System
The extrusion system features a screw with a diameter of 70 millimeters and a slenderness ratio (L/D) of 24. It has a plasticizing capacity of 90 kilograms per hour when processing HDPE.
The screw includes 3 heating zones with a total heating power of 12 kW and a fan power of 0.28 kW. The extrusion motor delivers 18.5 kW of power.
Regarding the extrusion head, it contains 10 heating zones and utilizes 16.5 kW of heating power. The maximum diameter of the extrusion gate mould is 3 millimeters.
Energy Consumption
The total power consumption of the machine is 70 kW, with the oil motor consuming 15 kW. The air pressure required ranges between 0.6 and 0.8 MPa.
The average energy consumption is about 1.5 kW. Additionally, the machine requires a compressed air volume of 50 cubic meters per hour and a cooling water volume of 55.5 cubic meters per hour.
Applications:
Preventive Plant Maintenance
Routine servicing is critical in plastic molding factories to ensure smooth and efficient operations. Implementing essential maintenance checklists allows for the timely identification and resolution of potential issues before they escalate. This proactive approach helps maintain equipment performance and reduces unexpected downtime.
On-Site Engineering Standard Operating Procedures (SOP)
Comprehensive training manuals play a vital role in guiding technical adjusters and line operators. These official SOP documents provide step-by-step instructions and best practices for handling machinery and conducting adjustments. By following these procedures, factories can maintain consistency in operations and enhance workforce competency.
Equipment Lifecycle Management
Extending the lifespan of critical machinery components such as heavy-duty extrusion screws and hydraulic pump systems is essential for cost-effectiveness. Effective lifecycle management strategies involve regular inspections, preventive maintenance, and timely repairs, ensuring that equipment continues to perform optimally over an extended period.
FAQ:
Q1: What is the brand and model number of this Plastic Bottle Blow Molding Machine?
A1: The brand name is MEPER and the model number is MP70FS.
Q2: Where is the Plastic Bottle Blow Molding Machine manufactured?
A2: This machine is manufactured in China.
Q3: What certifications does the MP70FS Plastic Bottle Blow Molding Machine have?
A3: It is certified with CE and ISO9001:2008.
Q4: What is the minimum order quantity and the price for the machine?
A4: The minimum order quantity is 1 set, and the price is negotiable.
Q5: What are the delivery time and payment terms for this machine?
A5: The delivery time is 25-35 work days. Payment terms accepted are L/C and T/T.
Q6: How is the machine packaged for shipment?
A6: The machine is packaged in a standard export package, with an optional wooden pellet wooden case.
Q7: What is the supply ability of the MEPER MP70FS Plastic Bottle Blow Molding Machine?
A7: The supply ability is 100 sets per month.
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