Product Description:
The MP70FS Heavy-Duty Tool Box Blow Molding Machine is engineered as a robust and dependable system designed for the ongoing production of durable double-walled industrial carry cases, toys, and protective enclosures. Its sturdy construction ensures consistent performance in demanding manufacturing environments.
Equipped with high clamping rigidity, the machine maintains precise control throughout the molding process. Additionally, it features automated pinch-off trimming blades that streamline the finishing steps, enhancing efficiency and product quality.
This advanced equipment is well-suited for processing recycled engineering polymer blends. It consistently delivers outstanding parting-line weld strength and exceptional durability, as demonstrated by its high resistance in drop-test impact assessments.
Features:
1.1.2 Features
The extruding device is equipped with a variable frequency motor that meets the rotational speed requirements of the screw during the blowing process. The screw, characterized by a high slenderness ratio, is capable of processing a wide variety of materials. It offers strong plasticizing capabilities, high production efficiency, and low energy consumption. Additionally, the barrel uses a resistance heater controlled by a computer, ensuring rapid, stable, and uniform heating.
By installing different heads within the combined extrusion system between two extrusion machines, it is possible to produce products featuring either a visible strip line or double layers. This flexibility enhances the variety and complexity of the final products.
The mold clamping device utilizes a toggle type mechanism along with a linear guider. With a double station setup, the mold platen moves more quickly and stably, contributing to improved operational performance and efficiency.
The hydraulic oil loop has been redesigned to improve energy efficiency. The system is power-saving, rapid, and stable, ensuring smooth and reliable hydraulic performance.
Installation and maintenance of hydraulic components are convenient thanks to the design of a removable and mobilizable oil tank. This facilitates easier upkeep and reduces downtime.
The entire machine operation is computer-controlled, with the hydraulic system adopting a double proportional control scheme. Features include automatic fault alarms, reliable operation, high automation levels, and a data memory capable of storing settings for up to 40 sets of molds.
Operators can choose from three different operation modes: Manual, Semi-Automatic, and Fully Automatic. This flexibility allows adaptation to various production needs and preferences.
For enhanced safety, the machine incorporates safety doors equipped with both electric and mechanical safety devices. These ensure that the mold cannot close when the safety door is open, making the operation safe and reliable.
Additionally, the machine features an oblique blowing function, expanding its range of processing capabilities.
Technical Parameters:
Major Technical Parameters
Basic Specifications
The machine is suitable for processing materials such as PE, PP, PVC, PA, and others. It supports a maximum product volume of up to 10 liters.
Depending on the configuration, the machine can be equipped with 1, 2, 3, or 4 heads to meet different production needs.
The overall dimensions of the machine are 3.7 meters in length, 3 meters in width, and 2.5 meters in height. The equipment weighs approximately 8 tons.
Mould Clamping System
The mould clamping force is rated at 150 kN, ensuring secure clamping during operation.
The platen opening stroke ranges from 240 mm to 600 mm, while the plate stroke is 360 mm.
The maximum mould dimensions that the system can accommodate are 500 mm in width and 360 mm in height.
Extrusion System
The extrusion screw has a diameter of 70 mm and a slenderness ratio (L/D) of 24.
It offers a plasticizing capacity of 90 kg/h when processing HDPE materials.
The screw comprises 3 heating zones with a total heating power of 12 kW, complemented by a screw fan power of 0.28 kW.
The extrusion motor provides 18.5 kW of power to drive the process efficiently.
The head features 10 heating zones with a combined heating power of 16.5 kW, and it supports a maximum extrusion gate mould diameter of 3 mm.
Energy Consumption
The total power consumption of the machine is 70 kW, with the oil motor contributing 15 kW.
The air pressure required for operation ranges between 0.6 and 0.8 MPa.
Average energy consumption is approximately 1.5 kW.
The system consumes compressed air at a rate of 50 cubic meters per hour and cooling water at 55.5 cubic meters per hour.
Applications:
Preventive maintenance plays a crucial role in the smooth operation of plastic molding factories. Implementing essential routine servicing checklists ensures that all machinery remains in optimal condition, reducing the risk of unexpected breakdowns and enhancing overall productivity.
On-site engineering procedures are standardized through detailed Standard Operating Procedures (SOPs). These official training guides are designed specifically for technical adjusters and line operators, providing them with clear instructions to maintain consistency and safety during production processes.
Effective equipment lifecycle management is vital for maximizing the longevity of heavy-duty components such as extrusion screws and hydraulic pump systems. By adopting strategic maintenance practices, factories can significantly extend the operational life of their machinery, resulting in cost savings and improved performance.
FAQ:
Q1: What is the brand and model number of this Plastic Bottle Blow Molding Machine?
A1: The machine is branded MEPER and the model number is MP70FS.
Q2: Where is the Plastic Bottle Blow Molding Machine manufactured?
A2: This machine is manufactured in China.
Q3: What certifications does the MEPER MP70FS Plastic Bottle Blow Molding Machine have?
A3: It is certified with CE and ISO9001:2008 standards.
Q4: What is the minimum order quantity and how is the pricing handled?
A4: The minimum order quantity is 1 set, and the price is negotiable.
Q5: What are the packaging and delivery details for this machine?
A5: The machine is packaged in a standard export package, with an optional wooden pellet wooden case. Delivery time is typically 25-35 work days.
Q6: What payment terms are accepted for purchasing the MEPER MP70FS?
A6: Payment terms accepted include L/C (Letter of Credit) and T/T (Telegraphic Transfer).
Q7: What is the supply capacity of the MEPER Plastic Bottle Blow Molding Machine?
A7: The supply ability is 100 sets per month.
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