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Product Details:
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| Machine Dimension: | 3.5X5.6X2.65M | Max Product Volume: | 10L |
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| Key Selling Points: | Economical | Double Station: | YES |
| Number Of Heads: | 3set | Iml: | Yes |
| Machine Weight: | 15T | Applicable Materials: | PE PP |
| Highlight: | 3-head automatic blow moulding machine,10L capacity blow moulding machine,economical automatic blow moulding equipment |
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The MP plastic blow molding machine is designed specifically for manufacturing a wide range of plastic hollow products made from high molecular materials. It excels in creating items of varying sizes, ranging from as small as 5 milliliters to as large as 100 liters.
This machine is ideal for producing numerous types of hollow products including bottles, pots, jars, barrels, toys, tool boxes, bed boards, desk boards, chairs, and even automotive parts. Its versatility makes it suitable for a diverse array of applications across different industries.
Moreover, the MP blow molding machine is capable of processing various plastic materials such as polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), polyamide (PA), polycarbonate (PC), polystyrene (PS), and ethylene-vinyl acetate (EVA). Along with this material flexibility, it offers an excellent production process ensuring high-quality finished products.
The extruding device is equipped with a variable frequency motor, allowing it to meet the rotational speed requirements of the screw during the blowing process. The screw, characterized by a high slenderness ratio, is capable of processing various materials effectively. It offers strong plasticizing ability, high production efficiency, and low energy consumption. Additionally, the barrel uses a resistance heater controlled by a computer, ensuring rapid, stable, and uniform heating.
By installing different heads within a combined extrusion system positioned between two extrusion machines, the equipment can produce blown products featuring visible strip lines or double layers. This flexibility caters to diverse product specifications and quality requirements.
The mould clamping device utilizes a toggle type and linear guide system. Featuring a double station design, the mould platen moves more quickly and stably, enhancing overall operational efficiency.
The machine boasts an improved hydraulic oil loop design, which contributes to energy savings as well as rapid and stable performance. Maintenance and installation of hydraulic components are convenient, supported by a removable and mobile oil tank for ease of access.
Control of the entire machine is managed by a computer system. The hydraulic system employs double proportional control, ensuring smooth and precise operation. The machine is equipped with an automatic fault alarm system, offers reliable performance, and supports high automation levels. Moreover, it can store data for up to 40 sets of moulds.
Operators can choose from three modes of operation: "Manual", "Semi Auto", and "Full Auto," providing flexibility to suit different production needs.
Safety is prioritized with the installation of electrical and mechanical safety devices on the safety door. These devices prevent the mould from closing when the safety door is open, ensuring safe and reliable operation.
The machine supports two blowing cutting functions: straight cutting and oblique cutting, allowing for versatile product designs. Additionally, there is a dedicated oblique blowing function for specialized applications.
This system is designed to process materials such as PE and PP effectively. It supports a maximum product volume of up to 10 liters and is equipped with 3 processing heads.
The overall dimensions of the machine measure 3.5 meters in length, 5.6 meters in width, and 2.65 meters in height. The total machine weight is approximately 15 tons.
| Item | Unit | Parameter |
|---|---|---|
| Applicable Materials | PE, PP | |
| Max Product Volume | L | 10 |
| Number of Heads | SET | 3 |
| Machine Dimension (LxWxH) | M | 3.5 * 5.6 * 2.65 |
| Machine Weight | TON | 15 |
The mould clamping system features a robust clamping force of 200 kN, ensuring secure holding during operation. The platen opening stroke ranges between 240 mm and 640 mm, with a plate stroke of 750 mm.
The maximum mould size supported is 700 mm in width by 420 mm in height, which accommodates a variety of mould configurations.
| Item | Unit | Parameter |
|---|---|---|
| Mould Clamping Force | kN | 200 |
| Platen Opening Stroke | mm | 240 - 640 |
| Plate Stroke | mm | 750 |
| Max Mould Size (WxH) | mm | 700 * 420 |
The extrusion system is equipped with screws of varying diameters, including 100 mm, 75 mm, and 25 mm, providing versatility to handle different material throughput requirements. The screw slenderness ratio varies between 22 and 26 depending on the screw size.
Plasticizing capacity for HDPE ranges from 3 kg/h to 218 kg/h, demonstrating the system’s ability to process small to large quantities efficiently. The screw is divided into multiple heating zones — up to 4 zones for larger screws — with corresponding heating powers adapted to optimize performance.
Cooling and motor power specifications ensure the system operates reliably, featuring extrusion motor powers from 1.5 kW to 55 kW, and screw fan powers where applicable.
| Parameter | Unit | 100mm Screw | 75mm Screw (1) | 75mm Screw (2) | 25mm Screw (1) | 25mm Screw (2) |
|---|---|---|---|---|---|---|
| Screw Diameter | mm | 100 | 75 | 75 | 25 | 25 |
| Screw Slenderness Ratio (L/D) | 26 | 24 | 24 | 22 | 22 | |
| Plasticizing Ability (HDPE) | kg/h | 218 | 75 | 75 | 3 | 3 |
| Screw Heating Stage/Zone | Zones | 4 | 3 | 3 | 2 | 2 |
| Screw Heating Power | kW | 17.4 | 12.6 | 12.6 | 1.4 | 1.4 |
| Screw Fan Power | kW | 0.56 | 0.28 | 0.28 | - | - |
| Extrusion Motor Power | kW | 55 | 22 | 22 | 1.5 | 1.5 |
Regarding the extrusion head, it features 14 heating zones and consumes 30 kW of heating power, guaranteeing a precise temperature control for optimal material flow.
The total power consumption of the machine amounts to 210 kW. The oil motor power required is 31 kW, while the system operates within an air pressure range of 0.6 to 1 MPa.
The compression air volume needed for operation is 1.2 cubic meters per minute. Cooling water circulation is substantial, requiring a flow rate of 1000 liters per minute to maintain system stability and prevent overheating.
| Parameter | Unit | Value |
|---|---|---|
| Total Machine Power | kW | 210 |
| Oil Motor Power | kW | 31 |
| Air Pressure | MPa | 0.6 - 1 |
| Compression Air Volume | m³/min | 1.2 |
| Cooling Water Volume | L/min | 1000 |
Extrusion blow molding machines are widely used to manufacture a variety of hollow plastic containers. These containers serve multiple sectors, including personal care and cosmetics where they produce items such as shampoo bottles, shower gel containers, liquid soap bottles, and various cosmetic containers.
In the chemical packaging sector, these machines produce lubricant bottles, pesticide containers, and bottles for chemical reagents. They are also essential in the food and beverage industry, primarily producing milk bottles, juice bottles, and edible oil containers, with a focus on materials like HDPE.
Additionally, pharmaceutical packaging relies on extrusion blow molding for medicine bottles and non-sterile disinfectant bottles, ensuring safe and reliable packaging solutions.
Large hollow containers such as chemical drums and plastic barrels ranging from 5 liters to 200 liters are commonly produced using extrusion blow molding technology. This process also supports the automotive industry by manufacturing various critical components.
Some automotive parts created include fuel tanks, air ducts, as well as coolant tanks and fluid reservoirs. Furthermore, this technology is employed to make equipment housings, which include hollow cases and protective enclosures.
In agriculture, extrusion blow molding is utilized to produce essential equipment such as pesticide sprayers, fertilizer containers, and water cans. It also plays a significant role in manufacturing hollow parts used for irrigation purposes.
The consumer market benefits from extrusion blow molding through the production of a wide range of plastic toys, including hollow toys and balls. Additionally, this technology is used to create everyday items like trash bins, storage containers, water tanks, and smaller reservoirs for household use.
Some advanced products are made using multi-layer co-extrusion techniques, which result in barrier bottles that provide anti-permeation and oxygen barrier properties. There is also a focus on sustainability with recycled plastic products, producing non-food-grade containers crafted from recycled materials.
Moreover, extrusion blow molding can produce special material products that possess characteristics such as anti-static behavior, chemical resistance, and flame retardancy, catering to niche industrial needs.
Extrusion blow molding machines typically process a variety of plastic materials. The most commonly used is HDPE (High-Density Polyethylene). Other materials include LDPE and LLDPE, polypropylene (PP), and PVC, although PVC use is restricted in some regions.
For specialized applications, materials like EVA and PA (Nylon) are also processed, expanding the range of products that can be manufactured.
In summary, extrusion blow molding machines are vital equipment for the production of hollow plastic products. They significantly contribute to numerous industries, including packaging, chemical, automotive, agricultural, and consumer goods, by providing efficient, versatile, and high-quality manufacturing solutions.
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