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Product Details:
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| Productname: | Extrusion Molding Machine | Screwdiameter: | 25mm - 100mm |
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| Weight: | 15Ton | Machinetype: | Extrusion |
| Touch Screen: | SIEMENS | Mould Clamping Force: | 200KN |
| Applicable Materials: | PE PP | Computerized: | PLC |
| Highlight: | 200KN Mould Clamping Force Extrusion Molding Machine,SIEMENS Touch Screen Plastic Extrusion Machine,PE PP Applicable Materials Blow Molding Machine |
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The MP plastic blow molding machine is specifically designed for manufacturing various types of hollow plastic products made from high molecular materials. It excels in producing a wide range of hollow items, accommodating sizes from as small as 5 milliliters up to 100 liters.
This versatile machine is capable of creating numerous products, including bottles, pots, jars, barrels, toys, tool boxes, bed boards, desk boards, chairs, and automotive parts, among others. Its broad application makes it highly suitable for different industrial needs.
Furthermore, the MP blow molding machine supports a variety of plastic materials such as PE, PP, PVC, PA, PC, PS, and EVA. Not only does it handle diverse materials, but it also ensures an excellent processing quality to meet production demands efficiently.
The extruding device is equipped with a variable frequency motor, which effectively meets the requirements for screw rotation speed adjustments during the blowing process. It utilizes a screw with a high slenderness ratio, allowing it to process a wide variety of materials. This design offers strong plasticizing capabilities, high production efficiency, and low energy consumption. Additionally, the barrel is heated by a resistance heater controlled by a computer, ensuring rapid, stable, and uniform heating.
By incorporating different heads in a combined extrusion system placed between two extrusion machines, the equipment can produce products featuring visual strip lines or double-layered structures. This flexibility enhances the variety of blown products achievable with the system.
The mould clamping device employs a toggle mechanism alongside a linear guider, supporting a double-station setup. This configuration allows the mould platen to move more quickly and stably, improving overall efficiency and precision during operation.
The hydraulic oil circuit has been improved to offer faster response times, increased stability, and energy savings. Furthermore, the installation and maintenance of hydraulic components are made convenient through the inclusion of a removable and mobilizable oil tank.
The entire machine is controlled via a computerized system, featuring a hydraulic system that utilizes double proportional control. The machine is equipped with an automatic fault alarm for reliable operation, high levels of automation, and the capability to store data for up to 40 sets of moulds.
Operators can choose from three distinct modes of operation: Manual, Semi-Automatic, and Full Automatic. This range of options ensures flexibility to meet different production requirements and preferences.
Safety is prioritized through the use of both electric and mechanical safety devices integrated into the safety door. This setup prevents the mould from closing when the safety door is open, ensuring safe and reliable operation.
The machine supports two types of blowing functions: straight cutting and oblique cutting, offering versatility in shaping the final products.
Additionally, the machine includes an oblique blowing function, further enhancing its capability to produce diverse product designs.
The machine is designed to work with materials such as PE and PP. It can accommodate a maximum product volume of 10 liters. The equipment features three heads for processing.
The overall dimensions of the machine are 3.5 meters in length, 5.6 meters in width, and 2.65 meters in height. The total weight of the machine is 15 tons.
The clamping force of the mould clamping system is rated at 200 KN. The platen opening stroke ranges between 240 and 640 mm, allowing flexible operation based on mould size.
The plate stroke measures 750 mm. The system supports maximum mould dimensions of 700 mm in width and 420 mm in height.
The extrusion system consists of screws with varying diameters: 100 mm, 75 mm, and 25 mm. The screw slenderness ratios range from 22 to 26 (L/D).
Plasticizing ability for HDPE materials varies depending on the screw, with capacities from 3 kg/h up to 218 kg/h. The screw heating zones range from 2 to 4 stages across different screw sizes, with heating power between 1.4 kW and 17.4 kW.
Screw fan power is available for the larger screws at 0.56 kW and 0.28 kW respectively. The extrusion motor power ranges from 1.5 kW to 55 kW based on screw size.
The head of the machine features 14 heating stages or zones, with a heating power of 30 kW to ensure optimal processing conditions.
The total power consumption of the machine is 210 kW. The oil motor power is rated at 31 kW.
The machine operates with an air pressure range of 0.6 to 1 MPa, requiring a compression air volume of 1.2 cubic meters per minute. Cooling water consumption is set at 1000 liters per minute to maintain operational temperature stability.
An extrusion molding machine is extensively utilized across numerous industries, mainly for producing items made from plastic, rubber, and various other materials by means of the extrusion technique. The machine plays a crucial role in manufacturing processes in several key sectors.
In the plastic processing sector, extrusion molding machines are employed to create a wide range of products. This includes the fabrication of diverse plastic pipes, profiles, and specially shaped materials, such as PVC pipes, PE pipes, and window frame profiles. Additionally, these machines are used to produce films and sheets like packaging films, stretchable films, agricultural films, and other plastic sheets. They also contribute to manufacturing plastic sheets used for food packaging, construction materials, and electronic device housings. Extrusion technology is essential for coating cables and wires, especially for forming the external insulation layer of electrical cables.
Within the rubber industry, extrusion molding machines facilitate the production of rubber products such as tubes, belts, seals, and gaskets. The extrusion process offers precise control over the dimensions and shapes of rubber products, ensuring consistent quality and performance.
Extrusion molding machines find applications in the food industry by manufacturing a variety of edible products. Examples include puffed snacks, biscuits, candies, and other food items. The technology allows for the creation of different shapes and textures, tailored according to specific product requirements.
In automotive manufacturing, extrusion molding machines are utilized to produce both interior and exterior components. This includes parts like window seals, interior plastic elements, and complex automotive piping systems, contributing to vehicle functionality and aesthetics.
The construction sector benefits from extrusion molding machines through the production of building materials such as window and door profiles, decorative panels, and roofing drainage systems. These components are essential for structural integrity and design appeal in construction projects.
Extrusion molding technology extends into healthcare by enabling the manufacture of medical devices. Common products include disposable syringes, catheters, intravenous (IV) tubes, and other critical medical supplies that require precise shapes and hygiene standards.
In the realm of additive manufacturing, extrusion technology is instrumental in producing 3D printing filaments, particularly those made from plastics and composite materials. This advancement has significantly expanded the capabilities and applications of 3D printing technologies.
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