meper 100fd Molding Extruder Equipment Extrusion Molding Machine

Product Description:

The MP plastic blow molding machine is designed specifically for manufacturing a wide range of high-molecular plastic hollow products. This advanced equipment is capable of producing hollow items with capacities ranging from as small as 5 milliliters up to 100 liters.

Its versatile applications include the production of various containers and items such as bottles, pots, jars, barrels, toys, toolboxes, bed boards, desk boards, chairs, and even automobile parts. This makes it an ideal choice for different industries requiring hollow plastic components.

Moreover, the MP blow molding machine supports the processing of multiple types of plastic materials. These include polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), polyamide (PA), polycarbonate (PC), polystyrene (PS), and ethylene-vinyl acetate (EVA). Its capability to handle diverse materials ensures a highly efficient and perfect molding process for various production needs.

Features:

The extruding device utilizes a variable frequency motor, which effectively meets the requirements for screw rotation adjustments during the blowing process. Equipped with a screw that has a high slenderness ratio, the machine can process a wide variety of materials. This design ensures strong plasticizing capabilities, high production efficiency, and low energy consumption. Additionally, the barrel features a computer-controlled resistance heater that provides rapid, stable, and uniform heating.

By integrating different heads within the combined extrusion system situated between two extrusion machines, it is possible to produce products featuring visible strip lines or double-layered structures. This flexibility broadens the range of potential applications and enhances product diversity.

The mould clamping device is designed with a toggle mechanism and linear guides, enabling a double-station setup. This results in faster and more stable movement of the mould platen, improving the overall efficiency and precision of the moulding process.

An improved hydraulic oil circuit has been implemented, which contributes to energy savings while providing rapid and stable performance. The hydraulic elements are designed for easy installation and maintenance, featuring a removable and mobile oil tank for added convenience.

The entire machine is managed by a computer-based control system. The hydraulic system employs double proportional control, ensuring reliable operation, automatic fault alarms, and high levels of automation. Furthermore, it can store operational data for up to 40 sets of moulds, facilitating quick setup and consistent production.

Operators can choose among three modes of operation: "Manual," "Semi-Automatic," and "Full Automatic," allowing flexibility depending on the production requirements and operator preferences.

Safety is prioritized through the incorporation of both electric and mechanical safety devices on the safety door. These mechanisms prevent the mould from closing when the safety door is open, ensuring a safe and reliable operating environment.

The machine also supports two blowing cutting functions: straight cutting and oblique cutting, offering versatility in the production process. The oblique blowing function enhances the capability to produce angled cuts, expanding the machine's application scope.

Technical Parameters:

Applications:

An extrusion molding machine finds extensive use across various industries, primarily serving the purpose of manufacturing products from plastic, rubber, and other materials through the extrusion process. This versatile equipment plays a vital role in producing a wide array of items tailored to different industrial requirements.

In the plastic processing sector, extrusion molding machines are essential for creating numerous products. These include pipes and profiles such as PVC and PE pipes, as well as special-shaped materials like window frame profiles. Additionally, these machines are used to produce films and sheets, including packaging films, stretch films, and agricultural films. Plastic sheets made via extrusion serve in food packaging, construction materials, and housings for electronic products. Moreover, the outer insulation of electrical cables is frequently manufactured using extrusion molding technology.

The rubber processing industry utilizes extrusion molding machines to manufacture items such as rubber tubes, belts, seals, and gaskets. This process offers precise control over the size and shape of rubber products, ensuring high-quality outcomes that meet specific standards.

Within the food industry, extrusion molding machines are employed to produce a variety of snacks and confections, including puffed snacks, biscuits, and candies. The versatility of the extrusion process enables the creation of diverse shapes and textures according to the desired product specifications.

Automotive manufacturers rely on extrusion molding machines to produce both interior and exterior components. Common products include window seals, interior plastic parts, and various automotive pipe systems, all benefiting from the efficiency and precision afforded by extrusion techniques.

In construction, extrusion molding machines contribute to the fabrication of window and door profiles, decorative panels, roofing drainage systems, and other essential building materials. These products are integral to modern building design and infrastructure.

The medical field uses extrusion molding machines to manufacture disposable medical devices such as syringes, catheters, and intravenous (IV) tubes. The process ensures that these critical items meet stringent hygienic and quality standards.

Extrusion technology also plays a significant role in additive manufacturing. It is employed to produce 3D printing filaments, especially those made from plastics and composite materials, facilitating the development of complex, customized objects through 3D printing.