Automatic 500ml Bottle Production Line Blow Molder MP 80FDE-4S(100)

The 80FDE-4S(100) is a high-performance industrial extrusion blow molding machine engineered for precision and efficiency in plastic packaging production. Featuring a robust 4-die head setup and an advanced 75mm screw diameter, this machine delivers consistent plasticizing capacity (HDPE 85 Kg/h) and a maximum container capacity of 500ml. Designed for high-speed automated operations, it ensures exceptional wall-thickness uniformity, energy efficiency, and reliable continuous output for industrial manufacturing lines.

Designed for lights-out manufacturing environments, the 80FDE-4S(100) integrates full PLC automation with sensor-driven process monitoring to enable extended unattended production runs. The automated parison length control, synchronized mold open/close sequencing, and integrated product ejection eliminate the need for operator intervention during normal cycling. Real-time fault detection with auto-shutdown protects tooling and minimizes scrap generation during unmanned operation.

• PLC Fully Automatic Cycle Control: Programmable logic controller manages all molding parameters including temperature, clamp timing, blow pressure, and ejection sequence for consistent unattended production.
• Automated Parison Length Regulation: Closed-loop parison length control with optical sensing automatically adjusts extrusion rate to maintain target parison dimensions throughout the production run.
• Integrated Auto-Deflashing: In-mold deflashing system removes container tail flash during the molding cycle, eliminating the need for secondary manual trimming operations downstream.
• Real-Time Fault Detection: Multi-point sensor network monitors clamp force, melt pressure, and temperature with automatic safe-shutdown protocols that protect tooling during unattended night-shift operation.
• Production Data Logging: Built-in cycle counter and production data recorder track output, downtime, and reject rates for OEE (Overall Equipment Effectiveness) calculation and continuous improvement programs.

Manufacturers implementing Industry 4.0 smart factory initiatives with lights-out production capability. The automation features enable single-operator oversight of multiple machines, significantly reducing per-unit labor costs. Suitable for producers in high-wage markets seeking to maintain cost competitiveness through automation-driven productivity gains.

Export-standard fumigated wooden crate packaging with reinforced steel strapping protects the 80FDE-4S(100) during ocean freight. Critical components are separately wrapped in VCI (Volatile Corrosion Inhibitor) film. The complete package includes a tool kit, spare parts kit, and comprehensive English-language technical documentation.

Every 80FDE-4S(100) undergoes a comprehensive factory acceptance test (FAT) before shipment, including a minimum 8-hour continuous production run with documented quality sampling. Our quality management system is ISO 9001:2015 certified, and all critical components are traceable to material heat lots and machining batch records. We provide 12 months comprehensive warranty covering all manufacturing defects, with remote technical support and spare parts availability guaranteed for 10 years from machine delivery.